WELDING & ENGINEERING

CASE 

STUDIES

A selection of recent jobs from our workshop and on site, covering the welding, machining, line boring and hydraulic repairs we carry out on heavy plant, grab buckets and structural steel.

Machining Hydraulic Cylinder Gland

Machined a replacement hydraulic cylinder gland for a Kinshofer KM602-500lt clamshell grab bucket.
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JCB 3CX Backhoe Worn Boss Repair

Cut out worn pivot bosses, turned new ones and welded them back into position.
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Machining Kinshofer KM622 Pivot Pins

Machined 65mm main pivot pins with an M48 thread and a laser-cut flange.
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Kubota Excavator Worn Pin Bore Repair

Removed a worn bore from the dipper arm, turned a new boss with hardened bushes and welded it back in.
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Bobcat E26 Quick Hitch Pin Centre Change

Removed a welded-in pin, filled the old holes, re-drilled to new centres and welded it back together.
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Palfinger Epsilon E125 Grab Crane Bore Repair

Repaired worn, oval bores on a Palfinger Epsilon E125 grab crane's second extension.
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Kinshofer KM602 Grab Bucket A-Frame Repair

Straightened and rebuilt a twisted A-frame to factory dimensions, saving the customer the £3,850 + VAT cost of a new frame and weeks of waiting.
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Machining a Hydraulic Valve Stem Adapter

Machined a tube-to-valve-block adapter from hex bar for a Kinshofer grab bucket cylinder.
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Kinshofer KM602 Hydraulic Ram Repair

Fitted a new rod, piston and seals after the piston wound off, then pressure tested. Back on the machine within the hour.
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RoboFlail Mower Frame Repair

Drilled out a sheared pivot pin, then machined and welded in a stronger replacement.
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Hydraulic Ram Repair – Leaking Gland Nut

Stripped, inspected, fully resealed and pressure tested a ram leaking from the gland nut.
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Kubota Mini Digger Sump Repair

Welded and over-plated a gouged engine sump for extra strength.
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Kinshofer KM602 Clamshell Bucket Severed Lug Repair

Repaired a 40mm ram lug that had almost completely sheared off, and added strengthening gussets. A loan bucket kept downtime to 2 hours.
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Line Boring Hitachi 20t Tipping Links

Bore welded and line bored three pairs of worn tipping links from a 20t quarry spec excavator.
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Universal Beam Modifications – House Extension

Drilled and welded three universal beams for a house extension in Birmingham, West Midlands.
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Fire Escape Repair at a Kingswinford School

Rusted-through fire escape treads cut out and replaced on site with new welded steel sections.
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Line Boring a Worn Digger Bucket

Worn bucket bores welded up and line bored back to size in our workshop.
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Manufacturing Kinshofer Hydraulic Ram Rods

New Kinshofer hydraulic ram rods machined, weld prepped and welded to their clevis ends in our workshop.
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Seized Pin Removal on a JCB Telehandler

Seized telehandler pin drilled, jacked and thermic lanced out on site, with no damage to the bores or ram.
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Repairing a Twisted Doosan DX62 Tipping Link

Twisted Doosan DX62 tipping link cut apart, rebuilt square and returned the same day.
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Steel Security Door Hinge Repair – Birmingham

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Forklift-damaged security door repaired on site with new hinge bushes and a stronger hinge bar.

Kinshofer Brick Grab LOLER Failure Repair

Cracked vertical legs found by an independent LOLER inspector, repaired by a coded welder the next day and passed re-inspection.
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Workshop or on site, across the Midlands. Got a similar job? Call 07747 682451 or send us some photos via WhatsApp.

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